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This comprehensive guide by cast lighting provides insights into the definition of quality landscape lighting, common mistakes made by professionals and homeowners, and the benefits of using cast led lights. It also covers design techniques, maintenance tips for fixtures and transformers, and the advantages of cast's set-in-stone wall light installation system.
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A BOOK BY
AN ILLUMINATING GUIDE
CAST LIGHTING, LLC. CAST-LIGHTING.COM
Defining Quality A Lesson on Fixtures & Pricing Mistakes Some Professionals Make Mistakes Some Homeowners Make How To Do It Right The CAST Difference
SECTION 3
An Examination of LED Lighting The Dark Side of LEDs 7 Reasons for Choosing CAST LED Lights
SECTION 4
Cast Low Voltage Transformers: Re-Engineered for Greater Reliability House Illuminating Fixtures Driveway Lighting Techniques Set-in-Stone Wall Lights
SECTION 5
Cast Fixtures Cast Transformers
TABLE OF CONTENTS
SECTION 2
QUALITY
AN ILLUMINATING GUIDE
CAST LIGHTING, LLC. CAST-LIGHTING.COM
Defining Quality
While the definition of “good” landscape lighting is largely subjective and can vary greatly from person to person, the definition of quality lighting will always remain the same. The following criteria are key factors in determining this:
A lighting designer is charged with illuminating a landscape to serve the needs of the people who live in and visit the space. The lighting designer must create glare-free illumination—of the right type—to enable people to perform needed tasks, and navigate the property without incident. Ultimately, this environment should be visible, safe, visually comfortable, and aesthetically pleasing as a result of installing quality landscape lighting. The lighting should also create the desired mood and atmosphere requested by the client, in harmony with the theme that exists on the property.
AN ILLUMINATING GUIDE
CAST LIGHTING, LLC. CAST-LIGHTING.COM
A Lesson on Fixtures
& Pricing
If you do a Google search for landscape lighting, you’ll find lighting fixtures that cost less than a McDonalds’ Happy Meal. However, just like food, price and brand are indicative of quality and value.
Cheap fixtures will always be bright and shiny when you purchase them, but after a few months, they will likely bend, break, chip, or stop working all together. You can spend a little more money for “premium” fixtures, but this might just buy you a full year rather than a few months.
Light fixtures should be considered an investment: Spend more initially to save money in the long run.
AN ILLUMINATING GUIDE
CAST LIGHTING, LLC. CAST-LIGHTING.COM
Mistakes Some
Professionals Make
You would think a landscape lighting professional would be smart enough to avoid throw-away lights. Sadly, many fail to realize that their reputation depends on the value they deliver.
When a professional designer uses cheap lights, it’s not only bad for business, it does the homeowner a disservice.
They spend way too much time trying to save a few dollars on lights, instead of selecting a high-quality brand that will better their reputation. Many do this by selecting discount online retailers that offer nothing but low prices and mediocre quality.
They aren’t suspicious when confronted by the oxymoron, “High Quality, Low Price,” and ignore the age-old saying, “you get what you pay for.”
Some professionals believe they can only succeed if they offer their service at the lowest possible price, beating out every competitor. They will use cheap materials, take shortcuts, and do anything to drive down price at the expense of the customer and their reputation.
They fail to see value in their work, their craftsmanship, their experience; and consequently, devalue their service to the point where they make little or no money on jobs, a vicious circle that forces them to compromise on the products they sell and the service they deliver.
These professionals fail to see that the success of their business depends on their reputations. If their businesses are associated with low quality lights, then their reputation reflects that, too.
AN ILLUMINATING GUIDE
CAST LIGHTING, LLC. CAST-LIGHTING.COM
How to Do It Right
Homeowners should research and locate a fully-trained, experienced landscape lighting professional who only uses the highest quality products. They should not try to do it themselves if they desire a lighting system that will perform for years down the line.
Landscape lighting professionals should select a high-quality brand and stick with it. They should also work on increasing the value of their businesses, build their reputations through excellent craftsmanship and products, and set prices that truly reflect those values.
AN ILLUMINATING GUIDE
CAST LIGHTING, LLC. CAST-LIGHTING.COM
The CAST Difference
As you now know, landscape lighting is far more than just putting in a few lights haphazardly; it is a fine art that transforms your nighttime experience, and a well-designed and installed CAST landscape lighting system is an investment that rewards you every night for years to come.
CAST Lighting also manufacturers solid bronze outdoor lighting fixtures that carry a lifetime warranty, and offers low-voltage transformers, tin-coated marine-grade wire and other top-of-the-line lighting system components. To ensure that our products are installed correctly, we offer extensive training programs and certification.
Quality: A majority of outdoor lighting products have a tendency to break, chip, peel, and eventually fail entirely. CAST products have nearly indestructible construction, the highest quality electrical components, and are guaranteed to perform perfectly for the lifespan of your home.
Solid Sand-Cast Bronze: The bronze alloy ages gracefully with time and looks better year after year. Imported fixtures finishes tend to dull, chip, corrode and break over time. Bronze is better than aluminum, copper, or brass. CAST lighting fixtures are hand-crafted in our own foundry by highly trained and skilled technicians. The perfect choice, bronze never corrodes and ages naturally to a beautiful patina.
Training and Education: Like all artistic trades, landscape lighting design is best undertaken by seasoned professionals. CAST has led the industry in this training and offers both beginning and advanced educational courses, seminars, and online instruction.
Customer Service: A manufacturer plays an integral role in serving the needs of distributors, installers, specifiers, and homeowners. Answering questions, providing technical support and streamlining the purchasing process have always been our highest priorities. In fact, our outstanding communication has been recognized and lauded with receipt of the Constant Contact All-Star Award for consistent exceptional customer communication across all platforms.
Passion: Perhaps the most significant factor that sets us apart from competitors is our passion for quality landscape lighting fixtures and the art of landscape lighting design. Our company is staffed with incredibly skilled professionals who all share the same passion to make your property a magnificent interactive nighttime experience to be enjoyed with friends and family for years to come.
AN ILLUMINATING GUIDE
CAST LIGHTING, LLC. CAST-LIGHTING.COM
An Examination of
LED Lighting
Before LEDs, selecting outdoor lights was fairly straightforward. You could assume that the bulbs were nearly identical: cheap lights took the same bulbs as the higher quality ones. All you had to do was select a light that looked sturdy, was made by a reputable manufacturer, and had a good warranty.
Now, fast-forward to present day with LEDs taking the stage. On the surface, they look great. They use about 1/3 the energy. They last up to 20 years. What could be better?
AN ILLUMINATING GUIDE
CAST LIGHTING, LLC. CAST-LIGHTING.COM
The Dark Side of
LED Lights
The reality of purchasing and using LEDs is not so rosy. The majority of these outdoor LEDs have failed to live up to their manufacturers’ promises. In 2006, the U.S. Department of Energy launched the program, CALiPER, to test the overall performance of LED lights. The results were alarming; nearly every product failed to meet its claims. One LED manufacturer even faced a lawsuit because its products were so abysmal.
The LED faces issues with light, heat, moisture, color, and fixture body integrity—a lot of factors to consider. Let’s not forget, LED circuits are sensitive bundles of electronics. Would you put your cell phone in a leaky box, plant it in your back yard, and expect it to last 20 years? It’s not easy to manufacturer a sensitive piece of electronics that will survive the worst of Mother Nature.
That’s why CAST Lighting spent four years developing its fully integrated LED landscape lights. These lights were designed from the ground up around the physics and thermal dynamics this new technology required. We hired some of the industry’s best engineers to custom-design our LEDs to withstand the outdoor environment and perform optimally for up to 20 years.
Other companies use legacy halogen spot and path fixture housings and legacy lamp dimensions in order use new LED technology. However, we chose to design around these features to fully capture the benefits of these innovations.
AN ILLUMINATING GUIDE
CAST LIGHTING, LLC. CAST-LIGHTING.COM
2
Water is the No. 1 enemy of electronics. Water won’t just short-circuit electronics, it leads to corrosion that eats away the entire assembly.
CAST LEDs are shielded from water intrusion through multiple methods. All CAST LED components use conformal coatings or epoxy potting for protection. Additional security is provided with compression fittings, sealed glass lenses, and high-temp silicone gaskets.
3
CAST LEDs are the only fixtures designed to last longer than the actual LEDs. Aluminum, copper, and brass fixtures may claim long warranties, but these metals corrode, bend, and break long before a quality LED fails, and fixture breakage is not covered by a warranty. We stand by our statement that CAST bronze fixtures are the only ones that will never end up in a landfill.
4
CAST LEDs have a wide voltage range—10 to 24V—and are protected from spikes and surges. Most other LED fixtures have narrower ranges and may not perform well throughout this range. A wide voltage range gives installers ample flexibility and allows them to connect many more fixtures on a single wire.
The protection from voltage spikes and surges is especially important since such events are more common than you would think. A single spike can take out every LED in your yard unless your LEDs are protected.
5
The driver is the circuitry that supplies and conditions power to the LED chip. The driver design is what separates the men from the boys in the LED world. A poorly
AN ILLUMINATING GUIDE
CAST LIGHTING, LLC. CAST-LIGHTING.COM
designed driver with cheap components can greatly reduce the life of an LED. One common component, the electrolytic capacitor, is very susceptible to heat damage, and often leads to failure. Nearly all LED fixture manufacturers use them. CAST does not. Some manufactures even use components that have a shorter lifespan than the actual LED does.
CAST LEDs offers the highest quality driver components rated for extreme conditions and are designed to last longer than the LED.
6
CAST LEDs have tight control over color temperature and color rendering to match incandescent across our entire product line. This means every CAST LED produces the same color temperature. Since the human eye can detect a 3 percent variation in color this is extremely important. Everything needs to look the same across the entire project. Lower quality LED can vary from batch to batch, fixture to fixture producing an uneven color scheme noticeable from plant to plant. Most so-called “warm white” LEDs have color temps that range between 2,800K and 3,000K, which are noticeably cooler than incandescents.
All CAST LED’s are rated at 2,800K +/-, indistinguishable from halogen lights.
Another common color problem among cheap LEDs is lasting performance: A phosphor layer coats the LED chip, this layer transforms the blue light coming from the LED into a mixture of colors that combine to make warm white light. This phosphor layer is heat-sensitive and deteriorates in time when overheated. That’s why cheap LEDs may initially have a nice white light, but will gradually become bluer.
CAST does two things to prevent deterioration: We only use the highest quality Cree chips that have superior phosphor coatings, and we effectively pull heat away from the chip so it never overheats.
7
CAST has the only LED fixtures that will last longer than the LEDs themselves. (We said that earlier, but we feel it bears repeating!) Despite long warranty claims of other manufacturers, CAST offers the only fixture that will truly last a lifetime. Even if the LED modules are damaged due to lightning, most are replaceable. Our fixtures will never be thrown away.
AN ILLUMINATING GUIDE
CAST LIGHTING, LLC. CAST-LIGHTING.COM
CAST Lighting Low-Voltage
Transformers
Low-voltage transformers are at the heart of every landscape lighting installation. Their job is fairly simple: to convert 120 volts to the voltage required to power a 12-volt lighting system. Not so simple, however, is the engineering that goes behind the construction of these power supplies.
CAST Lighting produces transformers that range in capacity from 75 watts to 1,200 watts—the largest in the industry—with outputs ranging from 12 volts to 24 volts. Spanning the last ten years, CAST engineers have modified the components and design of these transformers to drastically improve their functionality and reliability.
AN ILLUMINATING GUIDE
CAST LIGHTING, LLC. CAST-LIGHTING.COM
The larger transformers—900 watts and above—presented the greatest engineering challenges. These transformers carry a high current load that stress the unit’s electronic components. Additional stresses are applied due to the occasional presence of “inrush current,” a powerful surge that floods the unit upon start-up. With our new modifications, CAST is confident that our transformers are now the most rugged and reliable in the industry.