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manufatura aditiva de matais 2021 curso de manufatura aditiva de mateis
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Figure 1- Segmented CT SCAN of my back - STL format
It’s a Long story.
Informa on storage and distribu on is something old, started with memory recap and speeches, passed by stone sculp ng, handwri ng, was highly improved by Gutenberg and now relies on computer files and the “cloud”. In addi on the informa on had been transferred mostly by “Standard Tessella on Language” –. STL computer files.
Created to take the geometry from CAD to the stereolithography machine it is a simple way to give shape to the computer informa on by making a huge list of point coordinates.
What is the AMF format?
But nowadays, with the wonder “addi ve machines”, we need more informa on to work with, to be able to pass a single, concise and defini ve informa on we need define a part, not only its geometry. We need to define color, material, quan es, posi on in space, textures, who designed, who belongs, IP info more and more info.
One ini a ve to have a be er way to transfer this informa on is the defined by ISO/ASTM52915 – 16 Standard Specifica on for Addi ve Manufacturing File Format (AMF) Version 1.1 ISO and ASTM have a special joint development ini a ve for Addi ve Manufacturing, they have joined commi ee ASTM/F42 and ISO/TC261 to make unique standards for AM. This rule manages how informa on is transferred, stored and used by the community either industrial or medical.
The format defines the geometry also by points and triangles, but also permits a new shape of facet called curved where the edges of the “triangle” are interpola on curves, this can be a li le tricky, but is a way to define closer to real world shapes.
Figure 2 - Courtesy ISO/ ASTM 52915-
The format also includes defini on spaces for colors in RGB standard, 2D and 3D textures for part surface but, even be er, has space for materials, this is new informa on compared to STL , passing this in the file, now you are defining an object that has ma er not only shape, and, passing this as a standardized material we have defini on for its physical proper es too. This is a huge advance in communica on for AM.
As manufacturing informa on, AMF can pass build posi ons, quan es, arrays and other, this has great poten al not only in communica on but also in file sizes, since AMF is XML standardized it can be compressed via ZIP format and using a single shape, we can define a fulfilled building volume in a much smaller file.
Object defini on can contain metadata, this is space for other informa on like in CAD files, it can pass owner, part ID, object descrip on, producer, tolerances, or how it was scanned or constructed and two physical proper es, Elas c Modulus and Poisson Ra o. This is a whole new set of informa on that if not complete yet, represents a big jump in the quality of communica on in comparison to a simple STL file. Since it is inside a single unit can be used directly by the systems to build a much more well-defined part or object.
Other formats?
There are other 3d formats in the addi ve manufacturing markets , AMF is far from being widely adopted , and most of the community s ll relying in STL , but as FDA states in its guidance :
“When possible, final device files for prin ng should be maintained and archived or referenced in robust, standardized formats that are able to store AM-specific informa on so that the informa on can be retrieved when needed. For instance, one op on is the Addi ve Manufacturing File format (AMF) described in the ISO/ASTM 52915 Standard specifica on for addi ve manufacturing file format (AMF). This, or a comparable file format or document control system, should include material informa on and the loca on of objects in a build volume and have high geometric fidelity (e.g., curved patches). “
Is important to store more informa on than only the geometry.
One of the alterna ves is the new .3MF format , it is being developed by Microso together with big OEM and so ware companies to fill some lacks of the .AMF , the main lack is the storage of la ce structures in smaller packages. Mesh files are already big for regular forms , when you introduce la ces and/or trabecular structures to it the file sizes can get skyrocket huge and very slow to work with ,. 3MF defines la ces cell geometries, volumes to be filled and interac on in between them , this is a good way to have much smaller files when working with biomime c components and cellular solids. Besides geometry itself , .3MF can hold process and material informa on similar to .AMF and be compressed as well because it is also XML based.
Future ahead
S ll a lot of informa on relevant to the final object and its built process that is not covered by the standards yet, some are omi ed to simplify the ini al adop on. But some are already in the plans of ISO/ASTM commi ee and .3MF consor um , things like cri cal dimensional and geometrical tolerancing , equa on defined geometries , Boolean