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Process Model Approach - Operations Management - Past Exam, Exams of Production and Operations Management

Main points of this past exam are: Process Model Approach, Inventory Management, Layout for Muddle, Statistical Control, Appropriate Chart, Process Model Approach, Six Sigma, Managing Quality, Sigma Approach, Statistical Control

Typology: Exams

2012/2013

Uploaded on 04/08/2013

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Semester II Examinations 2011/2012
Exam Code(s)
1APE1, 1APE2
Exam(s)
Master of Applied Science (Enterprise Systems)
Module Code(s)
IE828
Module(s)
Operations Management
Paper No. 1
Repeat Paper
External Examiner(s) Dr.
Ralph Riedel
Internal Examiner(s)
Dr P. Donnellan
Prof. S. Leen
Instructions:
Answer any FOUR questions
Duration
3 Hours
No. of Pages
College/Discipline
Course Coordinator(s)
Requirements:
Candidates may use calculators
Control Chart Factors are attached
Graph Paper is available
pf3
pf4

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Semester II Examinations 2011/

Exam Code(s) (^) 1APE1, 1APE Exam(s) (^) Master of Applied Science (Enterprise Systems)

Module Code(s) IE Module(s) (^) Operations Management

Paper No. 1 Repeat Paper

External Examiner(s) Dr. Ralph Riedel Internal Examiner(s) Dr P. Donnellan Prof. S. Leen

Instructions : Answer any^ FOUR^ questions

Duration (^) 3 Hours

No. of Pages Cover + 3 pages College/Discipline Engineering & Informatics/Industrial Engineering. Course Coordinator(s) Dr P. Donnellan

Requirements :

Candidates may use calculators

Control Chart Factors are attached

Graph Paper is available

Question 1

a) State four of the basic assumptions used in the EOQ model for inventory management. 4 marks

b) Distinguish between a periodic inventory system and a continuous inventory system. Give an example of each type. 6 marks

c) Using a diagram explain the concept of an economic order quantity (EOQ), and show how the EOQ formula is derived: 5 marks

i.e. EOQ =

C c

2 C 0 D

d) Gilvarry Ornaments Ltd has a weekly demand of 200 units for a particular type of ornament and they operate for 50 weeks per annum. If ordering cost is €100 per order placed and holding cost is €1 per item per annum what is the economic order quantity? 6 marks

e) Given the result in part d) above what quantities would you order and how often would you place orders. Convenient batch sizes should be taken into account. 4 marks

Question 2

In the JIT Workshop a company called Muddle Ltd. was setup at the start of the exercise. The process design and layout was already done in this case.

a) Sketch the process layout for Muddle. 5 marks b) Explain the steps followed in designing such a process. [Hint- we had a discussion on the ‘PQRST’ approach to process design in class] 10 marks c) Discuss the benefits of the PULL system versus the PUSH system in a manufacturing system. 10 marks

Question 3

a) An effective design process is essential in order to meet ongoing customer requirements. Outline the key steps in a typical product design process. 15 marks

a) Explain how you would measure the quality of your design process (not the quality of the product). Hint: This is covered in section 7.3 of ISO9001. 10 marks