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Mechanical Properties of Metals - Science and Engineering of Materials - Lecture Slides, Slides of Materials science

These are the Lecture Slides of Science and Engineering of Materials which includes Point Defects, Types of Defects, Equilibrium Number, Thermal Vibrations, Boltzmann Constant, Regular Lattice Sites, Substitutional Solid Solutions, Composition Conversions etc. Key important points are: Mechanical Properties of Metals, Tension and Compression, Shear and Torsion, Stress-Strain Behavior, Elastic Deformation, Young's Modulus, Nonlinear Elastic Behavior, Potentials and Force

Typology: Slides

2012/2013

Uploaded on 03/21/2013

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Mechanical Properties of Metals
How do metals respond to external loads?
Stress and Strain
Tension
Compression
Shear
Torsion
Elastic deformation
Plastic Deformation
Yield Strength
Tensile Strength
Ductility
Toughness
Hardness
Chapter 6 Outline
Not tested: true stress-true stain relationships, resilience, details
of the different types of hardness tests, variability of material
properties
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Mechanical Properties of Metals How do metals respond to external loads?  Stress and Strain  Tension  Compression  Shear  Torsion  Elastic deformation

 Plastic Deformation  Yield Strength  Tensile Strength  Ductility  Toughness  Hardness

Chapter 6 Outline

Not tested: true stress-true stain relationships, resilience, details of the different types of hardness tests, variability of material properties

How materials deform as a function of

applied load 

Testing methods and language for

mechanical properties of materials.

Introduction

Stress,

σ

(MPa)

Strain, ε (mm / mm)

Strain (For Tension and Compression)

Strain: ε = ∆l / lo (× 100 %)

∆l: change in length

lo : original length.

Stress / strain = σ/ ε

Shear and Torsion

Shear stress: τ = F / Ao

F is applied parallel to upper and lower faces each having area A 0.

Shear strain: γ = tanθ (× 100 %)

θ is strain angle

Shear Torsion

Stress-Strain Behavior (Tension)

Elastic Plastic

Stress

Strain

Elastic deformation

Reversible:

( For small strains) Stress removed  material returns to original size

Plastic deformation

Irreversible: Stress removed  material does not return to original dimensions.

Elastic deformation

E = Young's modulus or modulus of elasticity (same units as σ, N/m 2 or Pa)

Gives Hooke's law for Tensile Stress

Stress

Strain

Load

Slope = modulus of elasticity E

Unload

σ = E ε

Higher E → higher “stiffness”

Elastic Deformation: Atomic scale

Chapter 2: Potentials and Force

High modulus

Low modulus

E ~ (dF/dr) at ro

F= (sign) dV/dr 

E~ curvature of potential

at equilibrium, r (^0)

Separation, r

Weakly bonded

Strongly bonded

Force, F

Attractive is positive here

Anelasticity

(time dependence of elastic deformation)

  • Have assumed elastic deformation is time independent (applied stress produces instantaneous strain)
  • Elastic deformation takes time; can continue even after load release. This behavior is known as anelasticity.
  • Small effect in metals; can be significant for polymers (visco-elastic).

Poisson’s ratio

z

y

z

x ε

ε = − ε

ε ν = −

υ dimensionless.

Sign:

lateral strain opposite to longitudinal

strain

Theoretical value: for isotropic material: 0.

Maximum value: 0.50, Typical value: 0.24 - 0.

Shear Modulus

Zo

∆y

τ

Unloaded

Loaded

Shear stress to shear strain:

τ = G γ,

γ = tanθ = ∆y / z (^) o

G is Shear Modulus (Units: N/m 2 )

Plastic deformation (Tension)

Plastic deformation:

  • stress not proportional to strain
  • deformation is not reversible
  • deformation occurs by breaking and re- arrangement of atomic bonds (crystalline materials by motion of defects)

Tensile properties: Yielding

Elastic Plastic

Stress

Strain Yield strength: σy Permanent strain= 0.

Yield point: P Where strain deviates from being proportional to stress (the proportional limit)

A measure of resistance to plastic deformation

P

σy

Tensile Strength

Tensile strength = max. stress (~ 100 - 1000 MPa)

If stress maintained specimen will break

Fracture Strength

Stress, “Necking”

σ

Strain, ε

Yield stress, σy , usually more important than tensile strength. Once yield stress has been passed, structure has deformed beyond acceptable limits.

Tensile properties: Ductility

percent elongation or percent reduction in area

Ductility  Deformation at Fracture

100 l

%EL l l 0

f (^0) × 

  =^ −

100 A

%RA A A 0

0 f × 

  =^ −