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e201201-1401.pdf, Study notes of Chemical Processes

Underwood Equation for Minimum. Reflux (1). V. D. Material balance over all stages ... Based on the Fenske equation (at total reflux conditions).

Typology: Study notes

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Lecture Lecture 14. 14.
ApproximateApproximate
MulticomponentMulticomponent
Approximate
Approximate
MulticomponentMulticomponent
Methods (2)Methods (2)
[Ch. 9][Ch. 9]
Minimum Reflux
- In binary systems
- In multicomponent systems
- Underwood equationUnderwood equation
Gilliland CorrelationGilliland Correlation for Actual Reflux Ratio and
Theoretical Stages
Feed-Stage Location
Distribution of
Nonkey
Components at Actual Reflux
Distribution
of
Nonkey
Components
at
Actual
Reflux
pf3
pf4
pf5
pf8

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LectureLecture 14.

ApproximateApproximate Multicomponent

Multicomponent

ApproximateApproximate Multicomponent

Multicomponent

Methods (2)Methods (2)

[Ch. 9][Ch. 9]

  • Minimum Reflux
    • In binary systems - In multicomponent systems- Underwood equation

Underwood equation

  • • Gilliland Correlation

Gilliland Correlation for Actual Reflux Ratio andTheoretical Stages

  • Feed-Stage Location• Distribution of Nonkey Components at Actual Reflux• Distribution of Nonkey Components at Actual Reflux

Minimum Reflux in Binary SystemsMinimum Reflux in Binary Systems

  • Minimum reflux
    • Infinite stages- Pinch point (or point of infinitude)- Most of the stages are crowded into a constant-composition zone

Most of the stages are crowded into a constant

composition zone

Binary system, ideal conditions

Binary system, nonideal conditions

Feed

Feed

: location of pinch-point zone

Underwood Equation for MinimumUnderwood Equation for Minimum

Reflux (1)Reflux (1)Reflux (1)Reflux (1)

V^

D

Material balance over all stages

,^

,^

,

i^

i^

i D

y^

V

x

L

x^

D

^

^

^

V
L
D

^

 

,^

,^

,

j^

j^

j D

y^

V

x

L

x^

D

^

^

^

L

Phase equilibrium relation

(phase compositions do not change in the pinch zone)

,^

,^

,

i^

i^

i

y^

K

x

^

^

,^

,^

,

j^

j^

j

y^

K

x

^

^

(^
/^
)^
(^
/^
^
^

Pinch-point

zone

,^

,^

,^

,^

,

,

(^
/^
)^
(^
/^
(^
)^

i D

i^

i j

j D

j

i j

x

x

x

x

L D

^

^

^
^

V∞

L∞

For Class 1 separation, flashed feed- and pinch-zonecompositions are identical

^

,^

,

(^

i^

i F

x^

x

^

,^

,^

,^

,^

,

min

,

(^
/^
/^
)^
(^
)^
(^
/^
(^
(^
)^

F^

LK D

F^

LK F

LK HK

F^

HK D

F^

HK F

LK HK

F

L
F

Dx

L x

Dx

L x

L
F

^

^
^

Underwood Equation for MinimumUnderwood Equation for Minimum

Reflux (2)Reflux (2)Reflux (2)Reflux (2)

-^

Distribution of nonkey components

,^

,^

,^

,^

,

min

(^
/^
/^
)^
(^
)^
(^
/^
(^
(^
)^

F^

LK D

F^

LK F

LK HK

F^

HK D

F^

HK F

L
F

Dx

L x

Dx

L x

L
F

^

^
^

,

(^

)^

LK HK

F

F

Replace

LK

with component

i

,^

,^

,^

,^

,

min

(^
/^
/^
)^
(^
)^
(^
/^
(^
(^
)^

F^

i D

F^

i F

i HK

F^

HK D

F^

HK F

L
F

Dx

L x

Dx

L x

L
F

^

^
^

, (^

)^

i HK

F

F

,^

,^

,^

,^

,^

,

(^
)^
(^
)^
(^

i D

i HK

F^

LK D

LK HK

F^

i HK

F^

HK D

Dx

Dx

Dx

^
^
^
^
^
^
^
^
^
^
^
^

,^

,^

,^

,^

,

(^
)^
(^

F^

i F

LK HK

F^

F^

LK F

LK HK

F^

F^

HK F

L x

L x

L x

^
^
^
^
^
^
^
^
^
^
^
^
^
^
^
^

, ,

i D i F Dx Fx ^

^
^
^

For all nonkey componentsin a Class 1 separation

FeedFeed-

-Stage Location

Stage Location

-^

Suggestion of Brown and Martin (1939)- Based on the Fenske equation (at total reflux conditions)- Not reliable except for fairly symmetrical feeds and separations

min min

(^

(^

R^

R

S^

S

N

N

N

N

min

/

,^

,^

,^

,

/

(^

log (

/^

/^

) log[(

)^

]

log (

/^

/^

) log[(

)^

]

1 2 1 2

S^

S

LK D

LK F

HK F

HK D

B^

F

x

z^

z^

x

z^

x

x

z

  

^

^

^

^

,^

,^

,^

,

log (

/^

/^

) log[(

)^

]

LK F

LK B

HK B

HK F

D

F

z^

x

x

z

 

^

^

-^

Empirical equation of Kirkbride

N

R

p

q

.

,^

,

0 206

2

HK F

LK B

R^

z^

x

N

B

^

^

^

^

^

Feed

N

R

,^

,

S^

LK F

HK D

N

z^

x

D

^

^

^

^

^

^

^

^

^

^

N

S

Distribution ofDistribution of Nonkey

Nonkey Components

Components

at Actual Refluxat Actual Refluxat Actual Refluxat Actual Reflux

-^

For multicomponent mixtures - Total reflux condition: all

components distribute to someextent between distillate andextent between distillate andbottoms

  • Minimum reflux condition: none

Minimum reflux condition

none

or only a few of the nonkeycomponents distribute

  • Reflux ratio near minimum: the

product distribution liesbetween the two limitsbetween the two limits

  • High reflux ratio: the product

distribution may lie outside thedistribution may lie outside thelimits

inferior separation