Chapter 12, Relevant Costs for ...
1. Foster Company makes 20,000 units per year of a part that it uses in the products it manufactures. The
unit product cost of this part is computed as follows:
Direct Materials $24.70
Direct Labour $16.30
Variable Manufacturing Overhead $ 2.30
Fixed Manufacturing Overhead $13.40
Unit Product Cost $56.70
An outside supplier has offered to sell the company all the parts that Foster needs for $51.80 a unit. If
the company accepts this offer, the facilities now being used to make the part could be used to make
more units of a product that is in high demand. The additional contribution margin on this other
product would be $44,000 per year.
If the part were purchased from the outside supplier, all of the direct labour cost of the part would be
avoided. However, $5.10 of the fixed manufacturing overhead cost that is being applied to the part
would continue, even if the part were purchased from the outside supplier. This fixed manufacturing
overhead cost would be applied to the company's remaining products.
Required:
a) How much of the unit product cost of $56.70 is relevant in the decision of whether to make or buy
the part?
b) What is the net total dollar advantage (disadvantage) of purchasing the part rather than making it?
c) What is the maximum amount the company should be willing to pay an outside supplier per unit for
the part if the supplier commits to supplying all 20,000 units required each year?
Ans: a) Relevant cost per unit:
Direct Materials $24.70
Direct Labour $16.30
Variable Manufacturing Overhead $ 2.30
Fixed Manufacturing Overhead ($13.40 - $5.10) $ 8.30
Relevant Manufacturing Cost $51.60
b) Net advantage (disadvantage):
Manufacturing Cost Savings ($51.60 x 20,000) $ 1,032,000
Additional Contribution Margin $ 44,000
Cost of Purchasing the Part ($51.80 x 20,000) ($1,036,000)
Net Advantage (Disadvantage) $ 40,000
c) Maximum acceptable purchase price:
Manufacturing Cost Savings $1,032,000
Additional Contribution Margin $ 44,000
Total Benefit $1,076,000
Number of Units 20,000
Benefit per Unit $ 53.80
Difficulty:>>Hard
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